Control systems often need to satisfy strict safety requirements. Safety index provides a handy way to evaluate the safety level of the system and derive the resulting safe control policies. However, designing safety index functions under control limits is difficult and requires a great amount of expert knowledge. This paper proposes a framework for synthesizing the safety index for general control systems using sum-of-squares programming. Our approach is to show that ensuring the non-emptiness of safe control on the safe set boundary is equivalent to a local manifold positiveness problem. We then prove that this problem is equivalent to sum-of-squares programming via the Positivstellensatz of algebraic geometry. We validate the proposed method on robot arms with different degrees of freedom and ground vehicles. The results show that the synthesized safety index guarantees safety and our method is effective even in high-dimensional robot systems.
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